Wireteknik A100 Roll Swaging Machine 1.6-5mm Wire

A100 Roll Swaging Machine for 1.6 to 5mm wire.

A perfect machine for swaging on-site, its low weight and small outer dimensions makes it extremely portable.

Typical applications:

Architectural, like balustrades and railing.
Scenographic use at theatres for hanging and supporting set pieces.
Shop fitters use it to make spectacular product displays for their customers.
Standing rigging for sailing dinghies and lifelines on yachts.

Features:

Fully approved by Lloyd's Register of Shipping.
Includes hydraulic hand pump.
Includes full sets of pullers.
Dies sold separately.

Part	Description	Swaging Range Wire Ø mm	Length mm	Width mm	Height mm	Weight Kg.	RRP Inc VAT	Unit
WT-A100	A100 Swaging machine c/w hand pump	1.6 - 5	440	300	135	11	POA	EACH
WT-A100-02	A100 Dies - 2.0/2.5mm (Pair)	2.0 - 2.5	-	-	-	-	POA	PAIR
WT-A100-03	A100 Dies - 3mm (Pair)	3	-	-	-	-	POA	PAIR
WT-A100-04	A100 Dies - 4mm (Pair)	4	-	-	-	-	POA	PAIR
WT-A100-05	A100 Dies - 5mm (Pair)	5	-	-	-	-	POA	PAIR

Wireteknik brochure c/w operating instructions & wire swaging dimensions

Operating Instructions

· Use a pair of roller dies to fit the cable diameter

· Slip the dies onto the cogwheel synchronizing pins

· The arrows on the dies point in the direction of swaging

· Attach the terminal to the attachment fixture on the drawbar

· Adjust the length so the roller dies meet the terminal shank at the desired position

· Apply enough hydraulic pressure so the roller dies holds the terminal firmly

· Mark and insert the cable into the terminal throat

· Move the transparent protective shield into position

· Apply hydraulic pressure to draw the terminal between the roller dies

· As the roller dies rotate, they will press the terminal shank onto the wire rope

· Measure the diameter of the terminal after swaging, compare with the wire swaging dimensions list

Note: The swager is designed to reduce the terminal shank to required diameter in one pass. However dimension variations of terminals, cables or material hardness could make it necessary to pass the terminal twice.

When swaging solid rods, a special swaging compound must be used. After swaging wipe off the roller dies and swaging machine, apply a corrosion preventative.

The machines are designed to swage full steel wire rope or rod only.

Wire Swaging Dimensions

Wire Size mm	Diameter Before Swaging mm	Diameter After Swaging mm
1.6	3.94 - 4.06	3.40 - 3.50
2.5	5.41 - 5.53	4.70 - 4.82
3	6.22 - 6.35	5.44 - 5.56
4	7.42 - 7.54	6.23 - 6.35
5	9.00 - 9.12	7.83 - 7.95
5.5	10.72 - 10.84	9.35 - 9.50
6	12.42 - 12.54	10.95 - 11.12
7	14.18 - 14.30	12.50 - 12.70
8	16.01 - 16.13	14.07 - 14.30
9-10	17.73 - 17.85	15.70 - 15.90
11	19.63 - 19.83	17.27 - 17.47
12	21.32 - 21.44	18.82 - 19.05
12E	20.00 - 20.08	17.60 - 17.80
14	24.88 - 25.00	22.00 - 22.23
16	28.05 - 28.17	25.15 - 25.40
19	34.40 - 34.52	31.44 - 31.75
22	40.21 - 40.46	36.20 - 36.50
25	45.77 - 46.02	41.28 - 40.97
28	50.00	44.00 - 44.50
32	58.00	51.00 - 51.50
36	65.00	57.00 - 57.80
38 - 40	72.00	63.20 - 64.00