Blue Wave Spare Swageless Cone

Spare swageless cone for Blue Wave swageless terminals.

All Blue Wave Swageless Terminals can be reused if the inner cone is replaced with a new one.

Highly polished stainless steel (AISI 316).

Part	Wire Type	WireØ mm	D1 mm	D2 mm	L mm	RRP Inc VAT	Unit
BW-C04-1X19	1x19 Wire	4	5.6	2.5	14.5	£6.58	EACH
BW-C04-C1X7	1x7 Dyform/Compact	4	4.65	2.05	13.9	£6.80	EACH
BW-C05-1X19	1x19 Wire	5	6.5	3.2	15.7	£7.82	EACH
BW-C05-C1X19	1x19 Dyform/Compact	5	6.15	3.15	13.9	£7.76	EACH
BW-C06-1X19	1x19 Wire	6	8.5	3.9	22.4	£7.85	EACH
BW-C06-C1X19	1x19 Dyform/Compact	6	8.05	3.6	21.4	£9.06	EACH
BW-C07-1X19	1x19 Wire	7	9.4	4.6	23.5	£9.08	EACH
BW-C07-C1X19	1x19 Dyform/Compact	7	8.8	4.15	22.6	£10.46	EACH
BW-C08-1X19	1x19 Wire	8	10.9	5	30.3	£14.09	EACH
BW-C08-C1X19	1x19 Dyform/Compact	8	10	4.75	26.2	£13.36	EACH
BW-C10-1X19	1x19 Wire	10	13	6.4	34.5	£16.06	EACH
BW-C10-C1X19	1x19 Dyform/Compact	10	12.1	6.1	30.8	£18.41	EACH
BW-C12-1X19	1x19 Wire	12	17	7.9	47.6	£21.65	EACH
BW-C12-C1X19	1x19 Dyform/Compact	12	15.8	7.4	43.2	£21.65	EACH
BW-C14-1X19	1x19 Wire	14	18.7	8.9	50.8	£43.60	EACH
BW-C14-C1X19	1x19 Dyform/Compact	14	17.5	8.5	45.8	£37.91	EACH
BW-C14-C1X36	1x36 Compact	14	19.1	10.5	43.3	£43.60	EACH
BW-C16-1X19	1x19 Wire	16	21.8	10.2	59.2	£44.39	EACH
BW-C16-C1X19	1x19 Dyform/Compact	16	21.7	11.9	48	£44.39	EACH
BW-C16-C1X36	1x36 Compact	16	22.4	12	51.7	£44.39	EACH
BW-C19-1X19	1x19 Wire	19	25	11.9	68.5	£156.20	EACH
BW-C22-1X19	1x19 Wire	22	28.5	13.9	77.8	£169.30	EACH
BW-C26-1X19	1x19 Wire	26	34	15.9	93.8	£176.62	EACH

Swageless Cone Fitting Instructions

Swageless Cone Terminal Assembly

Apply Loctite 262 on threads, and screw the two parts together. Separate the two parts again, to ensure that the threads are filled with Loctite.

Slide the Cone housing over the wire

Open the outer strands one by one. A screwdriver is helpful for this job.

Place the Cone over the center core of the wire, rotating the cone while pushing.

Twist the outer strands back over the cone. Make sure that all strands are evenly distributed over the cone. The end of the wire must be 1½ x the wire diameter over the top of the cone. Check the distance with the calipers.

Fill the wire former hole with Blue Wave lubricant

The terminal is now ready to be assembled.

Using appropriate tools, screw the two parts together tightly. To ensure total security apply one last half turn. However, do not overtighten threads with excessive force.

As a precaution take the terminal apart and visually check that the strands lay evenly around the cone and fit into the wire former (top part). Finally re-assemble as above and allow the Locitite to dry.

The SCT-terminal is designed for use on 1x19 wire construction as well as compacted and Dyform wires. The user is responsible for proper use and installation of the components. Blue Wave does not take responsibility for damaged threads, due to over-tightening or lack of Loctite. Blue Wave does not recommend to seal the terminal, but advise to rinse the terminal regularly with fresh water and treat with WD40.